B06 - Components preparation machinery
Systems and machines for producing and manufacturing the components used in the footwear production cycle (shape, die) and the components that are part of the shoe (toe puff, stiffener, insole, heel, sole, welt, strips, small metal parts, etc.)
Machine which reduces the thickness of the toe puff edges in accordance with the design requirements of the shoe model. The skiving or "bevelling" edge is made by cup-shaped knives that rotate at high speed and with a preset inclination. The operation can be hand-operated or by templates. Versions from the traditional to computerized.
Machine series for the manufacture of stiffeners. These include: multiple machine for skiving, pebbling and stamping; stiffener rolling machine; pre-preforming and preforming; gluing, drying and packing line.
Insole CAD design software with different functions according to the defining of the lines, virtual prototyping, series development, and MIS, etc.. The CAD/CAM (Computer-Aided Design / Computer Aided Manufacturing) are used to get projects directly into instructions for the machinery.
Cutting systems press with die or oscillating knife; the first also available to perform automatic sheet loading, alignment and feeding.
Machine with automatic cycle that performs the removal of material by operating with rollers arrays that reproduce exactly the surface you want to achieve with the required thicknesses in different zones.
Continuous charger of the heel-sock and the metal shank and their assembly through tips self-riveting “braces” or one or two eyelet rivets.
Press for insole shaping. Configurations: manual and automatic feeding and unloading. It is equipped with a mold which has the basic geometry of the bottom of the model last.
Automatic line for the insole cutting and section splitting till established measures. Then a rotary injection machine does a injected plastic shank welded to insole.
Heels CAD design software 2D-3D with different functions according to the defining of the lines, virtual prototyping, series development, and MIS, etc.. The CAD/CAM (Computer-Aided Design / Computer Aided Manufacturing) are used to get projects directly into instructions for the machinery.
Moulding machine for ABS (Acrylonitrile-Butadiene-Styrene) heels using moulds in which is inserted a shape cut “band” in order to heel covering before injection, further metal insert can be applied for the realization of stiletto heels.
Machines for manufacturing traditional heels: two rollers cementer for lifts; assembling press for lifts, toplift application; milling machines, heel abutting, hollowing machine, etc..
Work station for wooden or leather board heel profiling, pitching, digging.
Sole CAD design software with different functions according to the defining of the lines, virtual prototyping, series development, and MIS, etc.. The CAD/CAM (Computer-Aided Design / Computer Aided Manufacturing) are used to get projects directly into instructions for the machinery.
Set of machines, such as: scouring-buffing machine for soles on grain side; flesh side scouring machine; stamping, numbering and marking machine with automatic feeder and collector; sole edge pre-trimming and trimming machine; sole cleaning-polishing machine; sprayer and marking sole decorations press; dryers; equipment for execution channel, grooves, ornaments, trimming cutter for soles with inserts; dyeing edge machine. Process leather, tunit, synthetic, EVA unit sole.
Set of machines specific to the soles called "pre-finished" mainly used for men classic shoes or women low-heel shoes. They include: equipment for channeling, grooves, ornaments execution; sole and welt cementing systems; welt attaching; welt chamfering and pressing machine.
Set of machines specific to wall soles (“box”, opanka), mainly used for shoes where the sole is integrated to the line of the upper. They include: edge growing, Jourdan skiving and shaping; edge setting; presses for shaping and skiving reducing machines.
Milling machine for EVA, micro-porous rubber, cork and imitation leather (SALPA) or masonite wedges. The milling operation is performed by copying from a tamplate (shape), the exact shape of the sole to be obtained. Can processing on different layers/components of the sole which are then bonded together.
Traditional or automatic system for the leather, leather board, synthetic welts manufacture. Machines for bands preparation; strip cutting and winding on spools; channel execution and opening; cement coating; channel attachment of filling and closing; stitch marking; painting; groove for Goodyear sewing; grooving turning; seaming; slotting with zig-zag welt cutting; roughing lower base.
Systems to spread adhesive on soles and welt and their joining, welt chamfering and pressing.
Range of machine to process and prepare strips, edgings, mignon such as strip cutters, cementing, seam presses, skiving, forming, winding spooling, plaiting machines, etc.
Range of machines to implement the cutting steel dies. There are shearing, bending, punching, abutting, broaching, grinding, welding machines, etc.
Plants to produce small metal alloy of zinc or tin by centrifugal casting. It involves the use of silicone rubber for the preparation of molds, as negative counterform obtained from the original positive, to be filled subsequently by casting, using some materials such as white metal alloys, low melting point, or the resins (epoxy, polyurethane or polyester), gypsum, etc.. The plants performs the realization of buckles, jewels, buttons and fashion accessories.
Last CAD design software 2D-3D with different levels of functionality to the definition of the style lines, virtual prototyping model, series development, production management, etc.. This is CAD/CAM (Computer-Aided Design Computer Aided Manufacturing), which allow to convert projects directly into instructions for the machinery.
High precision equipment that automatically provides a high number of points in volumetric structure of the last in order to have its virtual image. Mechanical type, luminous technology, etc.
Machines for last production from rough shape moulding to first and finishing roughing and joint insertion. Version from manual to numerical control.